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Automated Welding and Inspection Line for Lithium-ion Battery Electrodes
Application Scenarios: Automated feeding, laser welding, airtightness testing, and finished product unloading of power lithium-ion battery electrodes and covers. Description: A customized automated production line with a circular guide rail for new energy lithium-ion battery companies. It adopts a high-rigidity, heavy-duty slider structure, combined with a laser welding head and an airtightness tester, to achieve fully unmanned operation. The production line's repeatability is ≤±0.03mm, with stable operation and no vibration, effectively avoiding welding misalignment. Cycle time is increased by 40%, and the defect rate is reduced to below 0.05%, meeting the high-speed, high-safety, and high-consistency production standards of the lithium-ion battery industry.
Semiconductor Packaging Carrier Tape Forming and Inspection Line
Application Scenarios: Integrated semiconductor carrier tape forming, punching, electroplating, visual inspection, and tape packaging. Description: Targeting semiconductor micro-assembly scenarios, it provides an ultra-precision circular guide rail system, adapted for high-speed processing and inspection of micro-electronic component carrier tapes. The guide rail operates smoothly, dust-free, and with low vibration, working in conjunction with a high-precision vision system to complete defect identification and dimensional inspection. Production line speed is increased by 30%, and positioning accuracy is stable and reliable, meeting the cleanliness, precision, and high-cycle requirements of the semiconductor industry.
Automated Precision Machining and Inspection Line for Hydraulic Valve Blocks
Application Scenarios: Milling, drilling, tapping, dimensional inspection, and rust prevention treatment of hydraulic valve blocks, valve cores, and valve sleeves. Content Description: Designed to meet the heavy-duty, high-precision needs of the hydraulic industry, a customized high-load ring guide rail transfer system is provided. It can carry 300kg workpieces per station, enabling continuous multi-process flow. The system, in conjunction with CNC machine tools, automates loading and unloading, reducing manual clamping, increasing equipment uptime by 30%, and significantly improving processing consistency, helping customers upgrade their hydraulic component production lines to intelligent manufacturing.
Automated Assembly and Leak Detection Line for Cosmetic Packaging Materials
Application Scenarios: Assembly, sealing testing, and appearance inspection of lipstick tubes, foundation bottles, nozzles, and pump bodies. Content Description: Provides a flexible ring guide rail solution for the cosmetic packaging industry, adaptable to multi-specification, small-batch, and quick-change production modes. The production line can quickly switch molds and workstations to complete pump body pressing, airtightness testing, and full appearance inspection, increasing efficiency by 3 times compared to manual labor and reducing the defect rate by 20%, meeting the cosmetic industry's requirements for high aesthetics, high sealing, and high cleanliness.
Automated Stator and Rotor Pressing and Testing Line for Motors
Application Scenarios: Stator pressing, rotor assembly, dynamic balancing testing, and performance testing of micro motors, stepper motors, and servo motors. Content Description: Employs a precision ring guide rail combined with a servo pressing system to achieve high-precision assembly of core motor components. The production line features automatic alignment, pressure monitoring, and data traceability, achieving a pressing accuracy of ≤±0.02mm. Motor yield is increased to 99.8%, and space utilization is doubled. It is widely used in the manufacturing of home appliance and automotive motors.
High-Speed ​​Connector Pin and Impedance Testing Line
Application Scenarios: High-speed communication connectors, RF connector pins, plastic housing assembly, impedance testing, insulation testing Content Description: Designed for 5G/6G communication connector scenarios, this ultra-high-speed, high-precision circular guide rail line supports a high-speed cycle of 600 times per minute. Pin positioning is precise and without offset, enabling full inspection with an impedance tester, solving the problems of slow speed and poor accuracy of traditional lines. Production line efficiency is increased by 50%, and product consistency meets high-end standards in the communications industry.
Automated Focusing Line for Security Camera Modules
Application Scenarios: Lens locking, automatic focusing, image quality inspection, and aging testing for security cameras and automotive lenses Content Description: The circular guide rail, combined with a visual focusing system, enables fully automated focusing and image quality inspection of camera modules. The guide rail operates smoothly without vibration, ensuring precise focusing. The production line supports rapid switching between multiple models, increasing cycle time by 60% and reducing manual labor by 80%, helping security companies achieve large-scale, high-quality, and low-cost automated production.
Automated Airtightness and Pressure Testing Line for Valves and Pipe Fittings
Application Scenarios: Assembly, pressure testing, airtightness detection, and marking/coding of gas valves, water valves, and HVAC fittings. Content Description: A customized high-reliability ring guide rail system is designed to meet the safety standards of the fluid control industry, enabling high-pressure airtightness and pressure resistance testing. The system features excellent sealing and stable operation, automatic storage and traceability of test data, a 0% miss rate, and a 2x increase in production efficiency, meeting the stringent safety and stability requirements of the gas and plumbing industries.
Automated E-cigarette Cartridge Filling and Sealing Line
Application Scenarios: Integrated e-cigarette cartridge filling, sealing, leak detection, capacity calibration, and cleaning/packaging. Content Description: Utilizing food-grade lubricated, sealed ring guide rails, it meets the cleanliness, leak-proof, and high-precision requirements of e-cigarette cartridge production. Oil injection accuracy ±0.01ml, leak-free sealing, fully automated operation, 45% higher efficiency than traditional lines, significantly reduced defect rate, suitable for compliant and large-scale production needs.
Automated Assembly and Life Testing Line for Automotive Wiper Blades
Application Scenarios: Wiper blade, bracket, and shaft assembly, torque testing, reciprocating life testing Description: Customized automated production line with ring guide rails for automotive parts companies, realizing full-process assembly and aging testing of wipers. The production line operates stably, with a fast cycle time, is compatible with wiper production for multiple models, has high assembly accuracy, and accurate life test data, helping customers improve production capacity and product reliability.
Automated Gear Grinding and Sorting Line for Precision Gears
Application Scenarios: Grinding, deburring, precision testing, and grade sorting of micro gears, planetary gears, and synchronous gears Description: Targeting the precision transmission field, providing low-vibration, high-rigidity ring guide rails, combined with grinding machines and precision testing instruments, to achieve fully automated gear processing and sorting. The production line boasts high positioning accuracy, eliminating bumps and scratches, achieving 100% grading accuracy, and boosting efficiency by 3 times, meeting the high-precision gear requirements of robots and precision instruments.
Automated Assembly and Functional Testing Line for Smart Locks
Application Scenarios: Fingerprint locks, combination locks, door handles, lock body assembly, sensitivity testing, security testing Content Description: The circular guide rail integrates multiple processes such as lock cylinder assembly, circuit board installation, and functional testing, achieving full automation of the smart lock process. The production line is highly flexible, allows for rapid changeover, features high assembly accuracy, comprehensive testing items, automatic rejection of defective products, and a 50% increase in production capacity, helping smart lock companies achieve intelligent manufacturing upgrades.